Materials

6061 Aluminum (6061-T6)

Overview

Kormax Aluminium Alloy 6061 contains silicon to lower melting temperature and improve fluidity, and magnesium to improve strength and strain hardening ability. It is one of the most commonly found aluminium alloys with a medium to high strength and is heat-treatable. Often used for structural and aerospace applications, it has particularly good corrosion resistance to atmospheric conditions and very good weldability although reduced strength in the weld zone.

Common Applications

Automotive Components
Aviation Parts
Couplings And Valves
Electrical Fittings
Food Processing
Health Equipment
Marine Parts
Tank Fittings
Hydraulic Manifolds and Control Valve Banks

Key Features

Medium to high strength alloy
Very good corrosion resistance
Economical & suited to a wide range of applications
Good weldability
Readily anodised

Material Profile

Profile
Size Range
Metric Size Range (mm)
Imperial Size Range (in)
NZ (Availability)
AUS (Availability)
Manufacturing Method
Solid Round Bar
See Size Range
12.7 to 410 (OD)
1/2 to 12 (OD)
Stocked
Stocked
Extruded
Flat Bar (T)
See Size Range
6 to 152 (T)
1/2 to 4 (T)
Stocked
Stocked
Extruded
Flat Bar (W)
See Size Range
50 to 425 (W)
2 to 12 (W)
Stocked
Stocked
Extruded
Square Bar
See Size Range
19.05 to 203 (T)
3/4 to 7 (T)
Stocked
Stocked
Extruded
Custom
Custom
Custom
Custom
Indent
Indent
Extruded
Diameter (mm)
Diameter (inch)
Weight (Kg/MTR)
12.70
1⁄2
0.34
15.88
5⁄8
0.54
19.05
3⁄4
0.77
20.00
-
0.85
25.40
1
1.37
31.75
1 1⁄4
2.14
38.10
1 1⁄2
3.08
44.45
1 3⁄4
4.19
50.80
2
5.47
57.15
2 1⁄4
6.93
60.00
-
7.64
63.50
2 1⁄2
8.55
70.00
-
10.39
76.20
3
12.32
82.55
3 1⁄4
14.45
88.90
3 1⁄2
16.76
95.25
3 3⁄4
19.24
101.60
4
21.89
114.30
4 1⁄2
27.71
120.00
4 3⁄4
30.87
127.00
5
34.21
139.70
5 1⁄2
41.39
152.40
6
49.26
165.10
6 1⁄2
57.80
177.80
7
67.04
190.50
7 1⁄2
76.96
203.20
8
87.56
215.90
8 1⁄2
98.85
228.58
9
110.82
254.00
10
136.82
284.00
-
171.04
304.80
12
197.01
320.00
-
217.15
350.00
-
263.38
380.00
-
306.21
390.00
-
326.92
410.00
-
356.47
W x T (mm)
W x T (inch)
Kg/MTR
50 X 6
-
0.81
50 X 10
-
1.35
50 X 12
-
1.62
50 X 20
-
2.70
50.8 X 25.4
2 X 1
3.49
55 X 35
-
5.20
60 X 10
-
1.62
61 X 43
-
7.08
63.5 X 25.4
2-1/2 X 1
4.36
63.5 X 31.75
2-1/2 X 1-1/4
5.45
76 X 15
-
3.08
76.2 X 12.7
3 X 1/2
2.62
76.2 X 25.4
3 X 1
5.23
76.2 X 31.75
3 X 1-1/4
6.54
76.2 X 38.1
3 X 1-1/2
7.84
76.2 X 50.8
3 X 2
10.46
76.2 X 63.5
3 X 2-1/2
13.07
80 X 6
-
1.30
80 X 20
-
4.32
85 X 65
-
14.92
88.9 x 50.8
2 X 3-1/2
12.20
100 X 6
-
1.62
100 X 10
-
2.70
100 X 12
-
3.24
100 X 20
-
5.40
100 X 25
-
6.75
100 X 60
-
16.20
100.3 X 16
-
4.34
101.6 X 32
-
8.78
101.6 X 40
-
10.98
101.6 X 50.8
4 X 2
13.94
101.6 X 76.2
4 X 3
20.91
122 X 38
-
12.55
127 X 76.2
5 X 3
26.13
127 X 101.6
5 X 4
34.84
130 X 65
-
22.82
150 X 10
-
4.05
150 X 12
-
4.86
150 X 25
-
10.13
152.4 X 31.75
6 X 1-1/4
13.07
152.4 X 50.8
6 X 2
20.91
152.4 X 76.2
6 X 3
31.36
152.4 X 101.6
6 X 4
41.81
160 X 45
-
19.44
160 X 65
-
14.92
160 X 115
-
49.68
170 X 32
-
14.69
170 X 80
-
36.72
200 X 12
-
6.48
200 X 40
-
21.60
200 X 55
-
29.70
203.2 X 101.6
8 X 4
55.75
215 X 76.2
-
44.24
222 X 32
-
19.19
230 X 65
-
40.37
230 X 112
-
69.56
230 X 127
-
78.87
232 X 42
-
26.31
235 X 152
-
96.45
240 X 90
-
58.32
254 X 12.7
10 X 1/2
8.71
254 X 50.8
10 X 2
34.84
268 X 115
-
83.21
300 X 36
-
29.16
304 X 50
-
41.04
304.8 X 101.6
12 X 4
83.62
305 X 6
-
4.94
305 X 8
-
6.59
305 X 14
-
11.53
305 X 16
-
13.18
305 X 18
-
14.83
317 X 77
65.49
320 X 20
-
17.28
330 X 70
-
62.37
350 X 22.5
-
21.27
351 X 30.5
-
28.91
380 X 10
-
10.26
380 X 65
425 X 25
-
28.69
T x W (mm)
T x W (inch)
Kg/MTR
6 X 50
-
0.81
6 X 80
-
1.30
6 X 100
-
1.62
6 X 305
-
4.94
8 X 305
-
6.59
10 X 50
-
1.35
10 X 60
-
1.62
10 X 100
-
2.70
10 X 150
-
4.05
10 X 380
-
10.26
12 X 50
-
1.62
12 X 100
-
3.24
12 X 150
-
4.86
12 X 200
-
6.48
12.7 X 76.2
1/2 X 3
2.62
12.7 X 254
1/2 X 10
8.71
14 X 305
-
11.53
15 X 76
-
3.08
16 X 100.3
-
4.34
16 X 305
-
13.18
18 X 305
-
14.83
20 X 50
-
2.70
20 X 80
-
4.32
20 X 100
-
5.40
20 X 320
-
17.28
22.5 X 350
-
21.27
25 X 100
-
6.75
25 X 150
-
10.13
25 X 425
-
28.69
25.4 X 50.8
1 X 2
3.49
25.4 X 63.5
1 X 2-1/2
4.36
25.4 X 76.2
1 X 3
5.23
30.5 X 351
-
28.91
31.75 X 152.4
1-1/4 X 6
13.07
31.75 X 63.5
1-1/4 X 2-1/2
5.45
31.75 X 76.2
1-1/4 X 3
6.54
32 X 101.6
-
8.78
32 X 170
-
14.69
32 X 222
-
19.19
35 X 55
-
5.20
36 X 300
-
29.16
38.1 X 76.2
1-1/2 X 3
7.84
38 X 122
-
12.55
40 X 101.6
-
10.98
40 X 200
-
21.60
42 X 232
-
26.31
43 X 61
-
7.08
45 X 160
-
19.44
50 X 304
-
41.04
50.8 X 76.2
2 X 3
10.46
50.8 X 88.9
2 X 3-1/2
12.20
50.8 X 101.6
2 X 4
13.94
50.8 X 152.4
2 X 6
20.91
50.8 X 254
2 X 10
34.84
55 X 200
-
29.70
60 X 100
-
16.20
63.5 X 76.2
2-1/2 X 3
13.07
65 X 85
-
14.92
65 X 130
-
22.82
65 X 230
-
40.37
65 X 380
-
66.70
70 X 330
-
62.37
76.2 X 101.6
3 X 4
20.91
76.2 X 127
3 X 5
26.13
76.2 X 152.4
3 X 6
31.36
76.2 X 215
-
44.24
77 X 315
-
65.49
80 X 170
-
36.72
90 X 240
-
58.32
101.6 X 127
4 X 5
34.84
101.6 X 152.4
4 X 6
41.81
101.6 X 203.2
4 X 8
55.75
101.6 X 304.8
4 X 12
83.62
112 X 230
-
69.56
115 X 160
-
49.68
115 X 268
-
83.21
127 X 230
-
78.87
152 X 235
-
96.45
T x W (mm)
T x W (inch)
Kg/MTR
19.05 X 19.05
¾ X ¾
0.98
25.40 X 25.40
1 X 1
1.75
31.75 X 31.75
1 ¼ X 1 ¼
2.73
38.10 X 38.10
1 ½ X 1 ½
3.92
50.00 X 50.00
-
6.75
50.80 X 50.80
2 X 2
6.97
63.50 X 63.50
2 ½ X 2 ½
10.89
76.20 X 76.20
3 X 3
15.68
90 X 90
3.54 X 3.54
21.8
101.60 X 101.60
4 X 4
27.88
127.00 X 127.00
5 X 5
43.55
152.40 X 152.40
6 X 6
62.71
178.60 X 178.60
7 X 7
86.12
180.00 X 180.00
-
87.48
203.00 X 203.00
-
111.27

*Swipe left to view more information on the table

Chemical Composition

Element Symbol Range %
Aluminium Al Balance
Magnesium Mg 0.8 – 1.2
Silicon Si 0.4-0.8
Copper Cu 0.15-0.4
Chromium Cr 0.04 – 0.35
Iron Fe 0.70 max
Zinc Zn 0.25 max
Manganese Mn 0.15 max
Titanium Ti 0.15 max
Others 0.15 max

Mechanical Properties

Metric Values Imperial Values
Tensile Strength Min 310 N/mm² 45000 psi
Yield Strength Min 276 N/mm² 40000 psi
Elongation Min 10% 10%
Hardness Min 95 BHN 95 BHN

Comparative Specifications

Stainless Steel 2205

EN AW- Al Mg1 Si Cu

Stainless Steel 2205

DIN 3.3211

Stainless Steel 2205

BS H20

Stainless Steel 2205

UNI9006/2

Stainless Steel 2205

L-3420

Dimensional Tolerances

Square Bar

Metric Size Tolerance (mm) Tolerance (inch)
90 mm ±2.00 ±0.079

Round Bar

Metric Size Tolerance (mm) Tolerance (inch)
up to 5⁄8 +/-0.22 +/-0.009
3⁄4 +/-0.25 +/-0.010
1″ to 1-1⁄2 +/-0.30 +/-0.012
1-3⁄4 +/-0.35 +/-0.014
2″ to 2-1⁄2 +/-0.40 +/-0.016
3″ +/-0.45 +/-0.018
3-1⁄2 +/-0.55 +/-0..022
4″ to 4-1⁄2 +/-0.65 +/-0.026
5″ +/-0.80 +/-0.031
6″ to 7″ +/-1.00 +/-0.040
8″ +/-1.15 +/-0.045
9″ to 10″ +/-1.30 +/-0.051
120 mm ±2.00 ±0.079

Flat Bar

Metric Sizes (mm) Tolerance (mm) Tolerance (inch)
6 x 50 +/- 0.2 +/- 0.008
6 x 80 +/- 0.2 +/- 0.008
6 x 100 +/- 0.2 +/- 0.008
6 x 305 +/- 0.2 +/- 0.008
8 x 305 +/-0.4 +/- 0.016
10 x 50 +/-0.2 +/- 0.008
10 x 60 +/-0.2 +/- 0.008
10 x 100 +/-0.2 +/- 0.008
10 x 150 +/-0.2 +/- 0.008
10 x 380 +/-0.4 +/- 0.016
12 x 50 +/-0.25 +/- 0.01
12 x 100 +/-0.25 +/- 0.01
12 x 150 +/-0.25 +/- 0.01
12 x 200 +/-0.25 +/- 0.01
12.7 x 76.2 +/-0.25 +/- 0.01
12.7 x 254 +/-0.45 +/- 0.018
14 x 305 +/-0.45 +/- 0.018
15 x 76 +/-0.25 +/- 0.01
16 x 100.3 +/-0.25 +/- 0.01
16 x 305 +/-0.45 +/- 0.018
18 x 305 +/-0.45 +/- 0.018
20 x 50 +/-0.25 +/- 0.0
20 x 80 +/-0.25 +/- 0.01
20 x 100 +/-0.25 +/- 0.01
20 x 320 +/-0.45 +/- 0.018
22.5 x 350 +/-0.45 +/- 0.018
25 x 100 +/-0.3 +/- 0.012
25 x 150 +/-0.3 +/- 0.012
25 x 425 +/-0.5 +/- 0.02
25.4 x 50.8 +/-0.3 +/- 0.012
25.4 x 63.5 +/-0.3 +/- 0.012
25.4 x 76.2 +/-0.3 +/-0.012
30.5 x 351 +/-0.5 +/- 0.02
31.75 x 63.5 +/-0.3 +/- 0.012
31.75 x 76.2 +/-0.3 +/- 0.012
31.75 x 152.4 +/-0.3 +/- 0.012
32 x 101.6 +/-0.3 +/- 0.012
32 x 170 +/-0.3 +/- 0.012
36 x 300 +/-0.5 +/- 0.02
38.1 x 76.2 +/-0.3 +/- 0.012
40 x 101.6 +/-0.4 +/- 0.016
40 x 200 +/-0.4 +/- 0.016
42 x 232 +/-0.4 +/- 0.016
45 x 160 +/-0.4 +/- 0.016
50 x 304 +/-0.9 +/- 0.036
50.8 x 76.2 +/-0.6 +/- 0.024
50.8 x 101.6 +/-0.6 +/- 0.024
50.8 x 152.4 +/-0.6 +/- 0.024
50.8 x 254 +/-0.9 +/- 0.036
55 x 200 +/-0.6 +/- 0.024
60 x 100 +/-0.6 +/- 0.024
63.5 x 76.2 +/-0.6 +/- 0.024
65 x 130 +/-0.6 +/- 0.024
65 x 230 +/- 0.6 +/- 0.024
70 x 330 +/-0.9 +/- 0.036
76.2 x 101.6 +/-0.6 +/- 0.024
76.2 x 127 +/- 0.6 +/- 0.024
76.2 x 152.4 +/-0.6 +/- 0.024
76.2 x 215 +/-0.6 +/- 0.024
90 x 240 +/-0.9 +/- 0.036
101.6 x 127 +/-0.9 +/- 0.036
101.6 x 152.4 +/-0.9 +/- 0.036
101.6 x 203.2 +/-0.9 +/- 0.036
101.6 x 304.8 +/-1.1 +/- 0.04
112 x 230 +/-1.1 +/- 0.044
152 x 235 +/-1.1 +/- 0.044
55 × 35 ±0.40 / ±0.35 ±0.016 / ±0.014
61 × 43 ±0.40 / ±0.40 ±0.016 / ±0.016
85 × 65 ±0.40 / ±0.40 ±0.016 / ±0.016
88.9 × 50.8 ±0.40 / ±0.40 ±0.016 / ±0.016
122 × 38 ±2.00 / ±0.35 ±0.079 / ±0.014
160 × 115 ±2.00 / ±2.00 ±0.079 / ±0.079
170 × 80 ±2.00 / ±2.00 ±0.079 / ±0.079
222 × 32 ±2.00 / ±0.40 ±0.079 / ±0.016
230 × 127 ±2.00 / ±2.00 ±0.079 / ±0.079
268 × 115 ±2.00 / ±2.00 ±0.079 / ±0.079
315 × 77 ±2.00 / ±0.40 ±0.079 / ±0.016
380 × 65 ±2.00 / ±0.40 ±0.079 / ±0.016

Resources

Data Sheet

Aluminium 6061-T6

PDF (47 KB)

Blog

A Guide to the Grades of Aluminium: Choosing the Right Alloy

Resource

Engineering Metal Bar Manufacturing Methods

PDF (298 KB)

Metal Castings & Engineering Materials pdf cover preview

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