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Centrifugal Casting
With generations of experience in the cast metal and foundry industry, Kormax brings a long history of providing quality engineering materials and the expertise needed for your next project.
Centrifugal Casting
Centrifugal casting, also known as spin casting or centrifugal die casting, is a metal casting process used to create hollow cylindrical components. In this method, molten metal is poured into a rotating mould, which can accommodate profiles up to 236”/6000 mm in diameter. The centrifugal force generated by the spinning mould forces the metal outward against the mould walls, resulting in a dense, fine-grained casting. Impurities are naturally pushed toward the centre of the casting, making them easy to machine out later. This process ensures that centrifugally cast materials are close-grained and defect-free, offering superior hardness, strength, and ductility. These qualities make centrifugal casting ideal for high-reliability applications that require enhanced performance, such as jet engine compressor cases, engine cylinder liners, and bushings. With over 75 years of expertise, Kormax has mastered this process to deliver high-quality components that meet the demanding needs of various industries.
Centrifugal Casting Process: How Does Centrifugal Casting Work?
Building on our understanding of centrifugal casting, let’s explore the detailed process that ensures precision and quality in every casting:
- Mould Preparation: A cylindrical mould is prepared and coated with a refractory lining to withstand high temperatures and prevent the molten metal from adhering to the mould surface.
- Rotation Initiation: The mould is set to rotate at a specific speed, generating the centrifugal force needed to evenly distribute the molten metal.
- Pouring: Molten metal is carefully poured into the rotating mould. The centrifugal force causes the metal to spread uniformly and adhere tightly against the mould walls.
- Solidification: As the mould continues to spin, the metal cools and solidifies from the outer surface inward, resulting in a fine-grained structure with minimal defects.
- Cooling: The casting is allowed to cool completely while still rotating to maintain dimensional accuracy and structural integrity.
- Removal: Once cooled, the rotation is stopped, and the solidified casting is carefully removed from the mould.
- Machining: Any impurities or excess material at the centre are machined out, achieving precise dimensions and a smooth finish.
At Kormax, we have perfected this process, producing high-quality centrifugal castings that meet your specific project needs. Our expertise ensures each step is executed with precision, delivering components that perform reliably in even the most demanding applications.
Kormax’s Centrifugally Cast Metals Range
Kormax offers a wide range of high-quality, centrifugally manufactured, rotationally symmetric stock materials as part of our engineered materials solutions, available in standard sizes, ready for further machining. Understanding the critical role these materials play in your projects, we provide a cut-to-size, same-day dispatch service to ensure your deadlines are met. Additionally, we can supply custom-sized centrifugal castings, machined to near-net size for precise alignment with your specifications, making Kormax a trusted partner for your centrifugal casting needs.
Centrifugal Casting Advantages
Centrifugal casting has become a preferred method for manufacturers looking for high-quality, reliable components. This process is known for producing durable castings with excellent material properties, making it ideal for applications where precision and consistency are critical.
Below are some of the key advantages that set centrifugal casting apart from other methods:
Alloys Available
At Kormax, we understand that choosing the right material is crucial for the success of your projects. That’s why we offer a comprehensive range of engineered materials solutions and alloys tailored for centrifugal casting, ensuring that each component meets the specific demands of your application. Our team’s deep expertise in engineering materials allows us to select the most suitable alloy, delivering both optimal performance and long-lasting durability for every project.
| Alloys | Related Markets |
| Bronzes: Leaded Bronze |
Air Actuators, Architecture, Couplings, Electrical Hardware, Plumbing Fixtures and Pipe fittings, Heating Equipment, Impellers, Marine Parts, Medium load Bearings, Printing Presses, Pump Parts Small Gears, Transducer Housings, Valve Bodies and Valves, Pump Parts, Valves, Bodies & Guides, Worm Gears |
| Aluminum Bronze | Bearing Segments and Bushings, Construction Equipment Parts, Forestry Equipment Parts, Gears, High-Strength Clamps, Marine Hardware, Mining Equipment Parts, Pressure Blocks, Pump Parts, Valves, Bodies & Guides |
| Phosphor Bronze | Worm wheels and gears, Pump and valve components, Bushes and bearings, Gears, Flanges, Hydraulics, Marine ultrasonics, Excavation & cranes, Linear bearings, Vehicle hoist nuts, Leadscrew nuts |
| Manganese Bronze | Bridge Pins, Bushings, Cams, Forming Dies for Pulp Industry, Heavy Load Slow Speed Bearings, High Strength Machine Parts, Hydraulic Cylinder Parts Valve Stems, Wear Rings |
Other metal types available includes: Steels, Stainless Steels, Aluminium, Titanium, and other Exotic Alloys.
Centrifugal Casting Capabilities
As a top-tier centrifugal casting foundry, Kormax is equipped with state-of-the-art facilities and a skilled team to handle projects of any scale. Our innovative approach and commitment to quality enable us to deliver exceptional products that meet and exceed industry standards.
Hollow Round profiles up to 6000 mm OD (Outer Diameter)
| Centrifugal Casting | |
| Size Range | Up to 236”/ 6000 mm OD |
| Cost | Medium |
| Design Freedom | Hollow Round Only |
| Casting Soundness | Excellent |
| Surface Finish | Excellent (after proof machining) |
| Development Time | Not required |
| Production Time | 2 – 6 weeks (Common size alloys in stock) |
| Foundry Locations | New Zealand & Turkey |
Industries We Serve
Kormax is committed to supporting a wide range of industries with precision-engineered centrifugal castings. Our experience and expertise allow us to deliver high-quality components tailored to the specific needs of each sector. Here’s how we serve different industries with our advanced casting solutions:
Mining
Kormax supplies wear-resistant castings for mining machinery and equipment, offering solutions that extend the lifespan of components in challenging mining operations.
Industrial + Oil + Gas
Our robust castings are designed to withstand the harsh conditions found in industrial environments, from oil rigs to gas processing plants, ensuring durability and long-lasting performance.
Military and Defence
Our durable and precise castings are used in mission-critical defense equipment, offering reliability and strength to support demanding military applications.
Original Equipment Manufacturers (OEM)
Kormax partners with OEMs to produce custom components that adhere to precise specifications, enabling the seamless integration of cast parts into a variety of equipment and machinery.
Aerospace
We manufacture high-strength, lightweight components that meet the stringent quality standards required for aerospace applications, ensuring reliability and performance in critical environments.
Medical
We provide precision castings for medical devices and equipment, delivering components that meet the high standards of accuracy and hygiene required in the medical industry.
Download Our Engineering Metal Bar Manufacturing Methods
Kormax engineering metal bars are manufactured by Continuous, Centrifugal, and Extrusion methods. Learn more about the different methods and their benefits.