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Castings
Sand Casting
Sand Casting
Sand casting is the oldest method of casting, dating back about 2000 years. It is also a very versatile process and can produce castings of extreme complexity, has the lowest setup cost, and is the easiest and most cost-effective to modify. Because of these features, sand casting is ideally suited for making low and medium volume production castings and converting welded parts to castings.Â
Green Sand, Hard Sand (No Bake), and Shell Sand Casting Services
Kormax offers sand casting services for steel, iron, bronzes, and other materials and is equipped to handle everything from specialty parts to large volume runs. Sand casting is a fast and cost-effective solution for the production of metal parts.Â
Sand Casting Advantages
Alloys Available
| Alloys | Related Markets |
| Abrasion Resistant White Irons: NiHard, Hi-Chrome, Ni Resist. | Mining, Crushing, Aggregate Processing, Cement, Pump Parts |
| Bronzes | Pump & Valve, Electrical, Lighting, Food Processing Equipment, Marine, Defence |
| Ductile Iron & Gray Iron | Automotive, Pipe Fittings, Valves, Drainage & Municipal, Railway Castings, Weights, Hydraulic Components, Bearings |
| Martensitic Stainless Steel, Austenitic Stainless Steel, Duplex Stainless Steel | Marine, Pump & Valve, Hydraulic components |
| Alloy Steel, Low Alloy Steel, & Carbon Steel | Construction, Transmission, Fasteners |
Sand Casting Capabilities
Suitable for Production Quantities with a minimum run size of 300 kg
| Green Sand | Hard Sand | Shell Sand | |
| Size Range | 0.5 – 75 kg | 0.5 – 50,000 kg | 0.1 – 100 kg |
| Cost | Low | Low | Medium |
| Design Freedom | Average | Average | Good |
| Casting Soundness | Depends on design & gating | Depends on design & gating | Average |
| Surface Finish | Medium | Poor | Very Good |
| Development Time | 4 weeks + | 4 weeks + | 4 weeks + |
| Production Time | 3 – 8 weeks | 3 – 8 weeks | 3 – 8 weeks |
| Foundry Locations | Turkey and India | Turkey and India | Turkey and India |
Download Our Sand Casting Process StepsÂ
Learn more about the Sand Casting process with this diagram.Â